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Film Evaporators

The film evaporators are designed for thickening of syrup by evaporation of water. The evaporator is used in the sugar-producing industry making part of multiple-effect stations as tail-end units (4th, 5th, etc.)

The evaporator is a welded vertical cylindrical steel vessel composed of three main parts: heating chamber 1, juice chamber 2 and distribution unit.

Heating chamber 1 consists of a cowling, upper and lower tube plates with expanded into them heating tubes. Vapor, through branch pipes 1.1 is supplied to steam jacket 1.2 and then via the split-like holes directly to the steam chamber. To prevent vibration of the heating tubes the heating chamber is provided with welded tube plates inside it 1.3. The heating chamber has four access ports 1.4. Non-condensed gases are removed through ammonia withdrawals 1.5. In the lower part of the heating chamber above the lower tube plate are arranged two branch pipes 1.6 for removal of condensate.

Immediately under the heating chamber there is juice chamber 2. This chamber is composed of support 2.1 with conical bottom 2.2 in the center of which there is pipe branch 2.3 for removal syrup to the next stage of the evaporation station. At the support part there are two cylindrical 2.4 and 2.5 cowlings. In the bottom part of the chamber there are two pipes 2.7 for feeding syrup from the preceding unit and 2.8 for removal of syrup for circulation to the top part of the device. Conical cowling 2.6 has two pipe branches 2.9 for removal of reheat steam from the evaporator. For separation of steam from the steam-and-syrup mixture inside the juice chamber there is welded guide cone 2.10. Inside the juice chamber in the central part of the conical bottom there is cone 2.11 which prevents direct flowing syrup from inlet 2.7 to outlet 2.8. Viewing port 2.12 is arranged on the juice chamber.

Above the upper tube plate there is distribution device 3 which is attached to the flange of the heating chamber. The flange also accommodates elliptical cover 4. In the center of the cover there is pipe connection 4.1 for supply of circulating syrup to the distribution unit.

Standard size Heating chamber diameter, mm Heating chamber height, mm Heating surface, m2 Diameter of tubes, mm Weight, kg
ТВП9-2265 2600 9000 2265 33х1,5 57010
ТВП9-2430 2600 9000 2430 35х1,5 60430
ТВП9-3430 3200 9000 3430 33х1,5 70750
ТВП9-3650 3200 9000 3650 35х1,5 75000
ТВП12-3025 2600 12000 3025 33х1,5 65775
ТВП12-3250 2600 12000 3250 35х1,5 69720
ТВП12-4580 3200 12000 4580 33х1,5 82300
ТВП12-4870 3200 12000 4870 35х1,5 86530
 

 

 

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